Suzhou Champyound Intelligent Technology Co., Ltd.
Integrity Forges Quality, Innovation Drives the Future.
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Flat Wire Stator Automated Hairpin Winding Machine for Electric Motorcycle, Outboard Stator
1. Descriptions:
The Fully Automated Hairpin Winding Machine is engineered to deliver exceptional winding accuracy and efficiency for flat wire stators. Designed for high-performance electric motors, this machine features advanced PLC control and a user-friendly touchscreen interface, ensuring seamless operation and real-time monitoring.
The Fully Automated Hairpin Winding Machine with advanced servo-cam cutting and optional laser paint stripping technologies, this machine achieves superior accuracy within ±0.10mm. With a capacity of 900-1200 PCS per hour and compatibility for wire sizes from 1.0 to 5.0mm, it meets the rigorous demands of modern electric motor assembly lines. The machine also features automatic mold changing and material discharge systems, enhancing productivity and consistency in stator manufacturing.
2. Machine Specifications:
| Machine Name | Fully Automated Hairpin Winding Machine |
| Application Area | Flat Wire Stator |
| Automation Type | Fully Automated |
| Precision | High-Precision |
| Pressure Holding Accuracy | 0.1% |
| Control System | PLC Program |
| Specification | Customized |
| Hourly Production Capacity | (900-1200) Pieces |
|
Wire Length Accuracy |
±0.10 MM |
|
Paint Removal Length Accuracy |
±0.10 MM |
|
High Voltage Test After 3D Forming |
Above 2000V |
| Applicable Flat Wire Specification | (1.0-5.0)MM |
| Applicable Winding Length Specification | (300-950)MM |
|
Air Pressure |
0.4-0.7MPa |
| Voltage | 380V |
| Power | 7.5kW |
| Warranty | 12 Months |
|
Main Structure
|
Includes unwinding, straightening, paint removal, deburring, drawing, cutting, forming, and winding mechanisms. |
|
Automatic Unwinding
|
Equipped with 4 sets of straightening mechanisms to ensure the consistency of copper wire. |
| Cutting Process | Servo cam cutting process ensures controllable precision of cutting. |
| Paint Removal Process | Optional processes include knife cutting for paint removal and laser scanning for paint removal. |
| Automatic Mold Change and Unloading | Capable of automatic mold change and automatic unloading. |
3. Stator Specifications:
| Product outer diameter | Layers of flat wire | Stator stack height |
| 128mm | 4 layers | 125mm |
4. Advantages:
The entire wire winding process is fully automated, requiring minimal manual intervention, significantly enhancing production efficiency.
Equipped with a servo control system and precision mechanical components, the Fully Automated Hairpin Winding Machine can accurately form the flat wire into the required shapes and sizes, ensuring product consistency.
Processing is strictly according to preset parameters, effectively avoiding quality deviations caused by human factors, thereby ensuring the stable and reliable quality of each batch of products.
The Fully Automated Hairpin Winding Machine rapidly completes the wire winding process, greatly reducing production cycles, and can meet the demands of mass production.
Easily adaptable to different specifications and models of flat wire motor wire winding needs by adjusting parameters and changing molds, demonstrating strong versatility.
The Fully Automated Hairpin Winding Machine features an intuitive smart interface and straightforward operating procedures, simplifying operator training and reducing the complexity of operation.
4. Production Line Profile:
The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.
5. OEM/ODM Profile:
Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.
6. R＆D Profile:
Boasting excellent service, a professional team, and reliable quality, Champyound offers a wide range of technical consulting and turnkey project services for the manufacturing of AC motors, DC motors, and brushless DC motors. Our services encompass motor cost evaluation, manufacturing technology, staff training, and comprehensive turnkey projects.
8. About Champyound:
Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc.